Portsmouth WTG needs major repairs; wind haters pile on

At last night's meeting of the Portsmouth Town Council, representatives of maintenance contractor Lumus Construction delivered the news that the town's wind turbine generator needed a new gearbox, according to reporting in Patch. The replacement would require disassembly of the nacelle, and could cost the town over $1M.

In a wind turbine, the gearbox connects the rotor with the generator. Like the transmission in a car, it converts the rotational speed of the blades to the appropriate RPM the generator requires. Inside the gearbox case are bearings that support the rotor shaft and gears to convert rotation, both of which are subject to variable stresses introduced by the spinning of the enormous blades.

According to a source familiar with the situation, about three weeks ago, a periodic oil sample report showed "high levels of metal particulate," indicating an issue inside the gearbox, and the turbine was taken offline to prevent further damage. After reviewing borescope video, images of the oil filters, and oil sample analysis, the source said, both the gearbox manufacturer and Lumus recommended replacement.

Yes, it's a serious failure. But it is neither completely unanticipated, nor is it necessarily indicative of hardware defects or failures in oversight. Cars have been around for a hundred years, and there are still transmission repair shops that do a good business.

Gears and bearings all eventually wear out. That's an unpleasant fact of life. Was the town over-optimistic in thinking we'd get something more like the industry's expected 7-to-11 years of mean time to failure? Yeah, probably.

It's a bad situation. We need to analyze the problem, assess our options, and determine the best way forward.

And all the hysterical haters who are – literally – crowing over the failure in the cesspool of comments on Patch should ask themselves: How is what I am doing helping our Town?

Comments

Wind Turbine Economics and Failures
This year $40 billion dollars worth of commercial wind turbines will come out of their warranty period. The out-of-warranty turbines around the 1.5 Megawatt range need, gearbox repairs, transmission upgrades and blade repairs during the period of 2011 to 2020.

The Town of Portsmouth paid $3 million dollars for a 1.5 Megawatt commercial wind turbine. One way or another the turbine is owned by the residents of Portsmouth.

Turbines are designed to last for 20 years but O&M strategies were not.
Operations and maintenance issues are commonly left out of the sales pitch when purchasing a commercial wind turbine. The town turbine is 3-years-old.

The maintenance plan on the Portsmouth High School wind turbine runs around $33,000 per year. A major breakdown after the warranty could cost plenty. A turbine similar to this in Princeton, MA, costs $600,000 to replace a gearbox.

Let's say that next week an announcement is made that the turbine needs major repairs to the tune of hundreds of thousands of dollars and additional crane expenses to take down and repair the turbine plus the down time loss of income. The crane is a special crane that comes on several 53 foot truck trailers .

The turbine is only 3-years-old. Knowing in another three years your facing another major repair of the same type and the unknown of blade repairs or transmission upgrades. What do you do?

How can the town justify the operation and maintenance costs of the turbine for the next year? When does the turbine become a clunker getting hit with hundreds of thousand dollars in repair costs every year?

http://portsmouth.patch.com/blog_posts/wind-turbine-economics-and-failur...

Hi, Bill...
For those who don't follow Patch, this appears to be the same person who has continually posted on every wind turbine thread to warn us all of What A Bad Idea Wind Turbines are.

I'm not going to edit, delete, or reply to this other than to advise the rest of my readers in all caps:

DON'T FEED THE TROLLS

Best Regards.
-j

Hi...
I did not remove it manually, it was caught by my spam filter, and I will not intervene.

For everyone's sake, re-read the terms you agreed to when you signed up for an account. If you continue to cross-post attacks, you will be banned. This is not censorship: you are a guest here. If all you're going to do is spew your usual anti-turbine invective, please consider posting to Patch.

Best Regards.
-j